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roaring ahead in electronics

WHAT WE ARE DOING?

"Accelerating Innovation with Precision PCB Manufacturing"

PCBA PROTOTYPING

Our advanced rapid prototyping facilities assist both established and emerging companies in developing cutting-edge technology products. By optimizing our process for speed and efficiency, we significantly reduce time-to-market, enabling businesses to quickly launch innovative solutions and stay ahead of the competition.

PCBA ASSEMBLY

Our manufacturing facility features advanced production equipment, allowing us to meet our clients' diverse needs precisely. Our PCBA assembly team is an industry leader, dedicated to using the latest technology for customized solutions. We maintain flexibility and efficiency to adapt to varying project requirements while consistently delivering high-quality results.

TESTING

We offer comprehensive PCBA assembly testing services to ensure the highest quality and performance of your electronic products. Our expert technicians use advanced methodologies like Automated 3D Optical Inspection (AOI) & 3D X-RAY Machine, and Functional Circuit Testing (FCT) to verify the functionality and reliability of PCBA boards.


QUALITY CONTROL

We recognize the importance of quality control in ensuring that our clients' electronic products meet the highest standards of reliability. Our experienced technicians adhere to stringent protocols throughout the PCBA assembly process, meticulously verifying that all components are accurately positioned, soldered, and tested.

Our Process

How We Work

  • Initial Consultation

    We begin with a detailed consultation to understand your project goals, specifications, and timelines. This collaborative approach ensures we align our solutions with your vision.

  • Design & Prototyping*

    Our team translates your ideas into actionable designs. Utilizing advanced tools, we create prototypes to visualize the product, making adjustments based on your feedback to ensure optimal functionality. *Non Automotive

  • Engineering Review

    Once the prototype is finalized, our engineering team conducts a thorough review. We assess design feasibility, identify potential challenges, and refine the product for manufacturability and efficiency.

  • Production Planning

    In this stage, we develop a detailed production plan, including timelines, resource allocation, and quality control measures. This strategic planning ensures a smooth transition to manufacturing.

  • SMT and Through-Hole PCB Assembly

    Our SMT and Through-Hole processes streamline PCB assembly for maximum efficiency and quality. Solder paste is automatically applied to PCB pads, followed by high-speed pick-and-place equipment for precise component placement. Components are then soldered in a reflow oven, with Automated 3D Optical Inspection (AOI) & 3D X-RAY Machine ensuring quality. In the Through-Hole process, components are inserted either manually or automatically, with wave or selective soldering techniques employed. BGA IC’s can be replaced by BGA rework station. Rigorous inspections—both visual and automated—guarantee reliability. This combination of SMT and THT not only enhances speed and durability but also meets diverse assembly needs with strong mechanical connections.

  • Testing & Quality Control

    We implement rigorous testing methodologies, including Automated Optical Inspection (AOI), and Functional Circuit Testing (FCT). This ensures each product meets quality and reliability standards.

  • Final Assembly & Packaging

    After successful testing, we proceed to final assembly and packaging. We ensure that all products are securely packaged to prevent damage during transit, ready for delivery.

  • Delivery & Support

    We deliver your products on time, backed by comprehensive post-delivery support. Our team is available to assist with any questions or concerns, ensuring your complete satisfaction.

About Us
BIGCAT Electronics Private Limited, established in 2022, boasts a team of experienced professionals specializing in high-quality and complex Printed Circuit Board Assembly (PCBA) and electronics parts procurement. Our inventory features warrantied and traceable components offered at competitive prices. We excel in sourcing reliable products from overseas markets through authorized channels, providing lab test reports to ensure their reliability. Additionally, we assist in liquidating customers’ excess inventory at competitive rates. Located in Chettipedu, Sriperumbudur, Chennai, our state-of-the-art manufacturing at BIGCAT Electronics facility specializes in PCB assembly (SMT), enabling us to efficiently meet diverse production requirements.
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BIGCAT Electronics Private Limited, founded in 2022, specializes in high-quality Printed Circuit Board Assembly (PCBA) and electronics parts procurement. We offer warrantied, traceable components at competitive prices and provide lab test reports for reliability. Located in Chettipedu, Sriperumbudur, Chennai, our advanced facility excels in SMT PCB assembly and assists in liquidating excess inventory.

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